See all general instructions warnings and precautions decoding diagnostic led alarm codes for h2 traction controllers the diagnostic led found on the controller may be used to give a general indication of what the problem may be with. Turn the key switch off, remove cover s as needed 2. The installation of this electronic controller should be made according to the diagrams included in this manual. Zapi fc2009a handset flight systems industrial products. Chinese stateowned carmaker jac motors began operations in the fall of 1999 it was opened on the basis of the hefei jianghuai automobile plant, which had been functioning for 35 years by that time. The ace0 inverter is suitable for pedestrian, small stacker trucks, and order pickers fitted with encoderless asynchronous motors up. Info free download books zapi controller manual printable 2019 we all know that reading zapi controller manual printable 2019 is effective, because we are able to get too much info online from your resources. New users will want to read this manual to train themselves on the hhp. Users familiar with the previous serialbased hhp will find no differences when using the serial connection applications. Zapi controller manual printable 2019nice ebook you want to read is zapi controller manual printable 2019. The eps ac0 provides electronic power steering to small order pickers, pallet trucks and any other application that requires steerbywire. Zapi controller manual printable 2019 online reading at pedromoreno. Af2zp0ce ace2 350450 user manual page 383 contents. I am sure you will love the zapi controller manual printable 2019.
Zapi handsets zapi handsets are specific to the vehicle manufacturer of the vehicle and or control that is being worked on. Operation is similar to the pc can console software but it. Wpt 45 series selfpropelled, pallet lift truck operation maintenance repair parts list. These units feature a multiplex communication platform, with unmatched flexibility.
Content understanding the functioning of the common zapi controllers h2, combi sem1, ac2, dualac2. As a pioneer of ac motor controller technology, zapi has 15 years of experience in developing a full line of ac controllers. Eps ac0 steering controller this is a compact and cost effective steer by wire controller for 2448v trucks fitted with ac steering motors up to 500w. The navipad is the interactive interface for operators and service engineers to interact with truck,setup and calibrate truck sensors. Dash display controller led handset or pc condition al6 6 flashes high field curr, bw high fld curr, fw high fld curr high field current values measured by. As a major electrical control component, the role of a zapi motor controller should be carefully considered and relevant safety precautions taken. Do not operate this truck until you have checked its condition. Page 872 adezp0dc ac2 flash inverter user manual the two graphs show the output voltage from a noncalibrated potentiometer with respect to the mechanical zero of the control lever. Zapi handsets are specific to the vehicle manufacturer of the vehicle and or control that is being worked on. Jun 12, 2009 was able to source a zapi manual for a h2 controller showing 14 i0 ever this test is performed with accelerator demand. The sequence of procedures is described in the programming console manual.
It has several features which can be configured to help the system integrator meeting vehicle safety standards. Digital consoles used to communicate with ac inverter controllers must be fitted. To control ac motor with zapi inverter, it is necessary to install an incremental encoder with 2 phases shifted of 90. The zapimos chopper family is zapis answer to the needs of users of the 90s.
Adwzp0df ac3 flash ac4 flash inverter user manual page 989 3 specification for the input devices filling up the installation kit. Remove the rubber dust cover from the zapi controller the zapi ac 0 means that it is an. Dual sem3 controller this controller is suitable for twin motors electrical vehicles 3 and 4 wheel trucks, fitted with two separately excited traction motors, with power from 1. During travel the current is higher than a minimum value. About zappi the smart ev charger in a league of its own. Download 1971 mercury outboard 115 hp repair manual. To be able to correctly set a new controller as a replacement for a faulty controller. The combi sem1 controller is suitable for pallet trucks, stackers and low order pickers. All machines built before midyear 2010 are equipped with the sevcon1600346 power module, in midyear 2010 a new design zapi 1001092456 power module was introduced for produc tion. Hv controller the high voltage is a controller capable of operating with a voltage up to 780v and suitable for ac induction, blds and pmac motors, in the range from 15 to 30kw continuou. Curtis pmc 12041205 manual 4 throttle the standard controller throttle input is 05k curtis pmc potboxes pb5, 6, 9, 10 are designed to match this input. The epsac system reflects zapi s experience in the steer by wire products together with state of the art asynchronous technology.
World class motor controllers, electric motors, and high frequency battery chargers. A wide variety of zapi controller options are available to you, there are 886 suppliers who sells zapi controller on, mainly located in asia. Give special attention to tires, horn, battery, controller, lift system, brakes, steering mechanism, guards and safety devices. Vmn means voltage motor negative voltage on mosfets. Technologies have developed, and reading zapi controller manual printable 2019 books can be far more convenient and simpler. Adwzp0df ac3 flash ac4 flash inverter user manual page 989 3 specification for the input devices filling up the installation kit the ac3 ac4 flash inverters need some external parts in order to work. Scribd is the worlds largest social reading and publishing site. As the pioneer of ac motor controller technology, zapi has 15 years of. Otherwise, if two controllers are similar in power for example a traction and a pump motor controller and a third module works with less current, the best way to. The zapi group is a tier 1 supplier to the largest oems of battery and hybridpowered vehicles on the planet today.
Always refer to the appropriate vehicle service manual when troubleshooting electrical problems. For points c1, c2, c3 replacing controller may be necessary. To be able to set parameters and perform calibrations. Not only does it operate as a traditional ev charger, it can also charge your ev using 100% free energy generated from your solar pv or wind generation. Fault diagnosis and setting of the common zapi motor controllers h2, sem2, ac1. Zapi b1 controller compiled pdf, doc, ppt compiled documents for zapi b1 controller. Database contains 1 zapi ace2 manuals available for free online viewing or downloading in pdf. Place steer handle in drive position and select throttle. Triplat controller the triplat controller is suitable for applications such as aerial platforms, boomlifts and scissorslifts, and electrical. If the truck starts to drive but then stops and presents code al6, replace controller. The graphic display informs the operator of the truck status in real time bdi, hcs, operating modes, fault control. This document contains both the curtis instruments, inc. The accelerator unit can consist of a potentiometer or an hall effect device. Microprocessor technology,combined with the can bus communication system, provides an effortless steering command facility.
The following functions are fitted in the same box package. The combi sem1 controller is suitable for pallet trucks. User manuals, guides and specifications for your zapi ace2 inverter. Zapi h2b a8h268 80v 600a dc motor controller used for eelectric forklift golf cart this equipment is suitable for operations on medium and large capacity trucks, such as counter balance, order picker, reach and. Flight systems industrial products distributes zapi handsets that are used for yale, hyster, clark, caterpillar and crown. It describes the procedures you use to install, wire, and troubleshoot pico. They must be tightened on controller power posts with a torque of 15 the ace2 module should only be connected to a traction battery.
Drivers for onoff electrovalves and for one proportional valve electrodistributor can bus interface interface for serial tiller head, canbus tiller or serial tiller zapi patented sensorless control flash memory. Prior knowledge basic knowledge of the systems used in an electric lift truck. Introduction maintenance safety precautions b jlg lift 3121166 revision log note. Refer to publication 1760gr001, pico controller getting results manual for a basic overview of pico and an introduction to pico programming. View online or download zapi smart console user manual.
We furnish utter edition of this book in epub, txt, pdf, doc, djvu forms. Zapi h2b a8h268 80v 600a dc motor controller used for eelectric forklift golf cart this equipment is suitable for operations on medium and large capacity trucks. The sequence of procedure is described in the programming console manual. Goal to gain a better insight into the general functioning of zapi motor controllers. Zapi ac controllers offer enhancements in vehicle control, operation, performance and efficiency.
I am having some problems with a zapi control unit as fitted to a clark px20 ac pallet truck and i have a generic manual for the zapi invertor ac0, so im hoping a user manual for the handset might help in some fault diagnosis. Pump controller for series wounded dc motors up to 7,5 kw. Is there a chance i could get a copy of this manual as well. Zapi offers the system controller, tachogenerator and the motorgearbox combination for a complete, integrated solution. Zapi provides this and other manuals to assist manufacturers in using the motor controller in a proper. As such, it is important to know the vehicle and or part number of the zapi controller. Zapi ace2 manuals and user guides, inverter manuals all. Operate truck only from designated operating position. Warning do not operate this truck unless you have been authorized and trained to do so, and have read all warnings. Operation is similar to the pc can console software but it is not needed to have a personal computer. The supplier is not responsible for any problem that arises from wiring methods that differ from information included in this manual. Zapi spa reserves the right to make changes or improvements to its products at any time and.
The motor control is based upon the motor speed feedback sensored software. Zapi b1 manual if you are searching for a ebook zapi b1 manual in pdf format, then youve come to the faithful website. When using battery mode, the user must now select serial or canopen modes. Here is a diagram of wiring changes to my previous schematic needed for installing the zapi h3 controller. Delivery time is estimated using our proprietary method which is based on the buyers proximity to the item location, the shipping service selected, the sellers shipping history, and other factors. In line with reorganizing its business activities, zapi france office has been relocated to rennes area in brittany. Purpose of this manual this manual is a reference guide for pico controllers. Mi and ma indicate the point where the direction switches close. The speed transducer is an incremental encoder, with two phases shifted at 90. If this does not happen, the alarm occurs and the truck stops. It is mandatory to avoid that the cooling air is recirculated inside the controller compartment. The top countries of supplier is china, from which the percentage of zapi controller supply is 100% respectively. Refer to truck manual for a more detailed description of the alarm messages that appear on the hand set.
This electronic module is an intelligent operator interface. Zapi controllers are designed according to the pren9541 specifications for safety related. Zapi controller manual printable 2019 reading free at homegrow. Target group engineers who perform repairs on electric lift trucks equipped with zapi motor controllers. Zapi 36v 6 valve mhyrio controller verify clark or hyg fc30106v price. Free download books zapi controller manual printable 2019 we all know that reading zapi controller manual printable 2019 is beneficial, because we could get a lot of information from the reading materials.
Some of these potboxes have a builtin microswitch, eliminating the need to install a separate pedalactuated microswitch. Page 62 lc the module isnt ready locked in an alarm state. Manufacturers must ensure that all persons responsible for the design and use of equipment employing the motor controller have the proper professional skills and apparatus. Troubleshooting of diagnostic code 25 issued by a curtis model 12345375 controller. User manual zapi inc usa view and download zapi ac2 user manual online. I am sure you will love the zapi controller manual. Zapi ac3 manual scribd scribd read unlimited books zapi ac3 manual download as pdf file. A mustang skid steer loader service manual pdf is above the page. While electronic controllers represent zapis core business, the zapi group also includes other dedicated companies such as zivan specialized in high frequency battery chargers, ztp specific for joysticks and data loggers as well as providing service on zapi products, best motor electric motors and since july 2012 schabmuller, a major german motor manufacturer. Manual breaker poletop manual breaker poletop download zapi b1 manual. Zapi controllers are designed according to the pren9541 specifications for. The extra complexity comes in as a result of adding regenerative braking to a series wound motor. Welcome to zapi zapi inc usa the zapi group is a tier.
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